Description:
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The line main purpose is intend to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips etc.
The device divided into unpacking,washing,sorting,detecting metal,crushing,floating washing,hot washing,rubbing,rinsing,dehydration,drying and packaging process steps.
Process Flow:
NO | Process | Machine | Description |
1 | Break the compacted bales(Optional) | Bale Opener | As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system. |
2 | Primary separation of sand and gravel | Trommel | Remove small contaminants such as broken glass, paper/cardboard ,metals ,rocks. |
3 | Remove the label | Label Remove machine | Remove the label from the bottles. |
4 | Sort out different color bottles, and labels | Sorting Conveyor | Picking out the different color bottle and also the bottle still have the label, which make sure the end products of PET flakes same color and much more clean. Metal Detector is optional. |
5 | Crushing PET Bottles into PET Flakes | Wet Crusher | Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size. |
6 | The First Time Floating washing the PET flakes | Floating Washer | A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float. |
7 | Break down the oil & glue | Hot Washer | Using the hot water and chemical to break down the oil and glue on the PET bottles. |
8 | Separating the contamination | High Speed Friction Washer | The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off. |
9 | The Second Time Floating washing the PET flakes | Floating Washer | It used in cleaning pet flakes, make the flakes cleaner and whiter. |
10 | Dry the PET flakes | Dewatering Machine | The dewatering machine uses centrifugal force to spin water moisture off the PET flakes. |
11 | Hot air to dry the PET flakes | Pipeline Dryer | Using the hot air to take the humidity away from the clean material. |
Technical Features:
Highly automated: The equipment has a high degree of automation, significantly reducing labor costs, especially suitable for three shift production, with a processing capacity of 100-2000kg/h.
Convenient control: Integrated PLC and separate control, touch screen panel operation is easy, monitoring and emergency stop functions are intuitive and easy to use, improving work efficiency.
Cleaning guarantee: The contact parts are made of high-quality 304 stainless steel, which is corrosion-resistant and wear-resistant, avoiding secondary contamination of thin sheets and ensuring product quality.
Efficient cleaning and recycling: The waste PET bottle cleaning machine is popular in China, making it easy to clean and recycle thin sheets. The end of the cleaning line is designed to ensure direct collection and packaging after drying.
Customized design: The production line is customized according to the degree of dirtiness of the thin film to meet diverse needs and ensure the quality of the final product.
Resource Reuse: Coordinate with the granulation system to convert waste PET bottles into granular materials for the production of new PET bottles, achieving resource recycling and reducing environmental burden.
Application Areas:
PET bottle recycling machine is used for recycling bottles jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fibrefill for winter jackets and sleeping bags, construction materials, and many other items.
