Description:
Tire Recycling Equipment Scrap Tire Tyre Shredding Machine system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1''-6'') rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective. Rough shreds can be outputted for use or processed further to remove steel from the rubber resulting in Wire-free TDF. This plant is made of two main parts: double shaft shredder and screen.
Components:
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Shredder Chassis The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality. | Shredder Spindle The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life. |
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Shredder Blade The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing. | Segmented Blades The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises of the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws. |
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Hydraulic Force Feeder(optional) A hydraulic force feeder is available to actively press the input material down into the cutting zone between the two shearing shafts. This holding action prevents material from riding over the blade hooks, thus greatly improving the cutting efficiency and throughput of the machine. | Planetary Reducer The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency. |
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Motor The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements. | Rotary Screen(optional) To effectively control the output product size, a circular screen mounted around the cutting chamber is the ideal solution.The rotary screen runs at low speed, the oversized fractions are recirculated back to the cutting chamber for further shredding, whilst the sized fraction falls through the screen to the next process. |
Technical Features:
The shredder is powered by a powerful engine, achieving long-term efficient operation and large input processing. Its internal feed rate is better than traditional single axis machines, improving processing efficiency. Adopting a dual cutting rotor design ensures effective material gripping and cutting. Equipped with a PLC controller for intelligent overload protection, it automatically stops and reverses to clear obstacles when overloaded, ensuring safety. The output size can be flexibly set through an adjustable screen, ranging from 40mm to 75mm, to meet various needs. Easy tool maintenance and reduced maintenance costs. Specially using a planetary gearbox, it has the advantages of high efficiency, high stability, small size, high torque density, and high cost-effectiveness. The overall performance is excellent and suitable for various material processing scenarios.
Application Areas:
•Civil Engineering Applications: They can be used as landfill gas trench collection walls, as backfill for road landslide repair, as vibration-reducing material for railway lines and as backfill for maintaining walls.
•Ground and Crumb Rubber: For example, it can be used in paving projects or be molded into products. Common examples of rubber molded products include carpet padding, rubber flooring materials, patio decks, livestock mats, movable speed bumps, sidewalks, dock bumpers, railroad crossing blocks just to mention but a few.
•Carbon Source: Instead of using coke or coal in steel mills, rubber can be used as a source of fuel. In fact, studies have recommended that steel mills should adopt the burning of rubber as fuel instead of coal since coal is mined and can be depleted. Using rubber as fuel is an excellent way for these mills to go green and reduce their carbon fingerprints.
